Kajian Pemanfaatan Cangkang Sawit Sebagai Pengganti Solar Industri Pada Sistem Thermal Oil Heater di Pabrik Resin

Sari Farah Dina, Poltak Evencus Hutajulu, Taufiq Bin Nur, Justaman Arifin Karo-karo

Abstract

The National Energy Policy to develop the use of renewable energy has opened up opportunities for industry to develop the use of biomass. A study on the use of palm shells as a substitute for industrial diesel in a thermal oil heating system at a natural rubber resin factory in North Sumatra has been carried out. All information and data on the operation of TOH were obtained through secondary data collection and direct discussions in the field. The secondary data obtained include the type and specification of the heater, the characteristics of the thermal oil (type, flow rate, temperature inlet and outlet of the heater), fuel consumption/hour and the characteristics of palm shells. From the study conducted, it can be concluded that during the process of heating thermal oil which takes place gradually in the TOH system using industrial diesel, it has a heat capacity of 1,500,000 kcal/hour, but the maximum heat that is useful for heating thermal oil is 694,396 kcal/hour with maximum thermal efficiency is 80.69%. Estimated consumption of palm kernel shells required to heat thermal oil on the assumption of 70% thermal efficiency as a substitute for energy supplied by industrial diesel is 237 kg/hour. The savings from this fuel replacement is estimated Rp.3.286.800.000/year.

Keywords

Heating System, Industrial Fuel, Palm Shells, Performance, Thermal Fluid

Full Text:

PDF

References

M. A. Sukiran, “Pyrolysis of empty oil palm fruit bunches using the quartz fluidised- fixed bed reactor,” 2008.

B. P. Statistik, “Statistik Kelapa Sawit Indonesia 2017,” https://www.bps.go.id/publication/, Mar. 29, 2019.

R. Ahmad, M. A. Mohd Ishak, N. N. Kasim, and K. Ismail, “Properties and thermal analysis of upgraded palm kernel shell and Mukah Balingian coal,” Energy, vol. 167, pp. 538–547, 2019, doi: https://doi.org/10.1016/j.energy.2018.11.018.

Raju Muhammad, “Karakterisasi Arang dan Gas-Gas Hasil Pirolisis Limbah Kelapa Sawit,” Jurnal Keteknikan Pertanian (JTEP), vol. 4, no. 2, pp. 153–160, 2016, doi: DOI: 10.19028/jtep.04.2.p 153-160.

S. K. Loh, “The potential of the Malaysian oil palm biomass as a renewable energy source,” Energy Convers Manag, vol. 141, pp. 285–298, 2017, doi: https://doi.org/10.1016/j.enconman.2016.08.081.

Handaya Handaya, Herry Susanto, Dikky Indrawan, and Marimin Marimin, “Supply and Demand Characteristics of Palm Kernel Shell as a Renewable Energy Source for Industries,” International Journal of Renewable Energy Development, vol. 11, no. 2, pp. 481–490, May 2022.

C. H. Lim et al., “A review of industry 4.0 revolution potential in a sustainable and renewable palm oil industry: HAZOP approach,” Renewable and Sustainable Energy Reviews, vol. 135, p. 110223, 2021, doi: https://doi.org/10.1016/j.rser.2020.110223.

Alpha Omega, “Thermal Oil Guide Origins,” https://www.cv-ao.com/Thermal Oil Guide Origin.pdf, Apr. 06, 2022.

Y. Lee et al., “Comparison of biochar properties from biomass residues produced by slow pyrolysis at 500°C,” Bioresour Technol, vol. 148, pp. 196–201, 2013, doi: https://doi.org/10.1016/j.biortech.2013.08.135.

Total Energies, “Product Catalog SERIOLA 1510,” Product Catalog Total Energies, Mar. 29, 2019.

W.-H. Chen and J.-S. Wu, “An evaluation on rice husks and pulverized coal blends using a drop tube furnace and a thermogravimetric analyzer for application to a blast furnace,” Energy, vol. 34, no. 10, pp. 1458–1466, 2009, doi: https://doi.org/10.1016/j.energy.2009.06.033.

Total Oil, “TDS PDS OLI TOTAL SERIOLA 1510,” Mar. 29, 2022. http://file.jayadipa.co.id › tds (accessed Mar. 21, 2022).

F. Abnisa, W. M. A. W. Daud, W. N. W. Husin, and J. N. Sahu, “Utilization possibilities of palm shell as a source of biomass energy in Malaysia by producing bio-oil in pyrolysis process,” Biomass Bioenergy, vol. 35, no. 5, pp. 1863–1872, 2011, doi: https://doi.org/10.1016/j.biombioe.2011.01.033.

Kementrian ESDM RI, “Outlook Energi Indonesia 2019,” 2019.

Hot oil heaters and thermal fluids: the complete guide - Pirobloc, https://www.pirobloc.com/en/hot-oil-heaters-and-thermal-fluids-guide/ (accessed Mar. 21, 2022).

S. S. Idris, N. A. Rahman, and K. Ismail, “Combustion characteristics of Malaysian oil palm biomass, sub-bituminous coal and their respective blends via thermogravimetric analysis (TGA),” Bioresour Technol, vol. 123, pp. 581–591, 2012, doi: https://doi.org/10.1016/j.biortech.2012.07.065.

S. S. Idris, N. A. Rahman, K. Ismail, A. B. Alias, Z. A. Rashid, and M. J. Aris, “Investigation on thermochemical behaviour of low rank Malaysian coal, oil palm biomass and their blends during pyrolysis via thermogravimetric analysis (TGA),” Bioresour Technol, vol. 101, no. 12, pp. 4584–4592, 2010, doi: https://doi.org/10.1016/j.biortech.2010.01.059.

M. A. Heredia Salgado, L. A. C. Tarelho, M. A. A. Matos, D. Rivadeneira, and R. A. Narváez C, “Palm oil kernel shell as solid fuel for the commercial and industrial sector in Ecuador: tax incentive impact and performance of a prototype burner,” J Clean Prod, vol. 213, pp. 104–113, 2019, doi: https://doi.org/10.1016/j.jclepro.2018.12.133

Refbacks

  • There are currently no refbacks.